Lower Maintenance Costs

Constructed from readily available and easily workable thin, carbon steel plate, SYSTEMS Spray-Cooled™ equipment reduces the furnace maintenance costs associated with water-cooled components in a SAFER, more accessible, and maintenance-friendly manner.

  • Multiple, custom-sized and located access ports provide free access to the spray system and water or “wet” side of the hot face for routine inspections and repairs.
  • Thin wall, carbon steel plate construction eases repair procedures and the time required for repairs is reduced.
  • Quick and easy “Weld-A-Patch” techniques eliminate the need to take equipment offline for most minor to moderate repairs, thus reducing costly downtime.
  • One-piece construction eliminates panel-to-panel jumper hoses and valves, and the time required to remove and reinstall with each panel replacement.
  • Because the thin carbon steel plate hot face is the only “wear” item, Spray-Cooled™ components can easily be rebuilt at a fraction of the cost of replacement.
  • At a typical weight of less than half that of alternative equipment, Spray-Cooled™ equipment reduces the wear and tear on turret arms, rotating bearings, and other peripheral components.
  • Smooth plate construction of Spray-Cooled™ equipment provides longer life by reducing the inherent erosion-corrosion attack between pipe interstices associated with tubular-type construction.

Video

Watch three ways that Systems Spray-Cooled™ equipment can lower your furnace maintenance costs through erosion/corrosion reduction, weight, and construction.

Improving furnace reliability while decreasing and easing maintenance requirements, providing safer working conditions in a cleaner environment, reducing the cost of spare parts inventories while extending the service life of the equipment, and providing for more production with less energy, SYSTEMS Spray-Cooled™ equipment is “Staying Cool in a Hot Business.”

Spray-Cooled™ Capabilities Brochure

Overview of Systems Spray-Cooled, our division that supplies furnace water-cooling systems for melt shops and steel mills, primarily electric arc furnaces. Learn how Spray-Cooled technology decreases furnace maintenance costs while increasing reliability.