Clients Using Spray-Cooled Melt Shop Cooling Equipment

ClientsGabriel Reyes2023-08-23T15:19:29-05:00

Clients Using Spray-Cooled™

Systems Spray-Cooled has provided equipment to many of the top steel producers in the world. A list of our past and present customers is included below. Will your company join the list of our satisfied customers?

Spray-Cooled™ Capabilities Video

Serving the global metals and minerals industries, Systems’ patented Spray-Cooled™ Technology provides a safer, greener alternative to conventional pressurized water-cooled, exotic alloy, and refractory equipment for extreme heat load applications.

Using non-pressurized, non-evaporative water-cooling, Systems Spray-Cooled offers a complete line of electric arc furnace (EAF), ladle metallurgical furnace (LMF), basic oxygen furnace (BOF), submerged arc furnace, post combustion, and dust evacuation system components.

Spray-Cooled™ Clients

AISI DIRECT STEELMAKING	DAIDO FOR TOKYO STEEL	HELLINIKI	RICHARDS BAY MINERALS
ALLEGHENY LUDLUM	DAIDO FOR TOPY INDUSTRIES	HWAN YOUNG STEEL	ROUGE STEEL
ARKANSAS STEEL	DAIDO FOR YAMATO STEEL	HYUNDAI STEEL	RUUKI
ATLAS SPECIALTY STEEL	DAIDO STEEL	INDUSTRIAS C.H.	SANDUSKY INTERNAT’L.
BADISHE STAHLWERKE	DAIDO/OHJI STEEL	INI/HYUNDAI STEEL	SEVERSTAL
BARBARY COAST STL.	DONGKUK STEEL	INLAND STEEL	SHEFFIELD STEEL
BATEMAN FOR SOUTHERN URAL NICKEL	ELECTRIC METALLURGY (for Nucor-Yamato)	KONUS ICESA FOR RIO GRANDENSE	SINO-OVERSEAS FOR HAI-KWANG
BELGO MINIERA PARTICIPACAO	ELLWOOD STEEL, S.A.	KOREA IRON & STEEL	SINO-OVERSEAS FOR LI-CHONG STEEL
BHP STEEL	ESCO CORP.	LONE STAR STEEL	SINO-OVERSEAS FOR MALAYAN STEEL
BIG RIVER STEEL	ESCO CORPORATION	LTV STEEL	SINO-OVERSEAS FOR RONG-YU
BIRMINGHAM STEEL	EXXARO	MANSFIELD STEEL (now AK STEEL)	SINO-OVERSEAS FOR TUNG TI STEEL
BRANDENBURGER ESW	FLORIDA STEEL	MARATHON LETOURNEAU	SLATER STEEL
DAEHAN STEEL	FORD MOTOR COMPANY	MARION STEEL	SMS DEMAG
DAIDO FOR DONGKUK STEEL	G. H. HENSLEY	MESABI NUGGET	SMS SIEMAG FOR ACERINOX
DAIDO FOR GODO STEEL	GALLATIN STEEL	NAMAKWA SANDS	SNC-LAVALIN
DAIDO FOR KAWASAKI STEEL	GERDAU	NKK	TEXAS STEEL
DAIDO FOR MUKOYAMA STEEL	GERDAU AMERISTEEL	NUCOR STEEL	TIMKEN
DAIDO FOR NIPPON STEEL	GERDAU COURTICE STEEL	NUCOR-YAMATO STEEL	U.S STEEL
DAIDO FOR OHJI STEEL	GREAT LAKES STEEL	OHIO TELEDYNE
DAIDO FOR SAIJAMAKEN	GRIFFIN WHEEL	ONESTEEL (formerly SMORGEN)
DAIDO FOR TAMAGAWA STEEL	HARRISON STEEL	PROFILARBED

Cool Facts

Cool Fact #1: Spray-Cooled™ Equipment is Safer

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Operating at atmospheric pressure, SYSTEMS Spray-Cooled™ equipment minimizes the amount of water present during an upset event. Our patented technology eliminates the potential of high pressure, high volume water leaks… Just one less thing to worry about!

Spray-Cooled™ Equipment
is SAFER

Cool Fact #2: Spray-Cooled™ More Uptime, Less Downtime

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SYSTEMS Spray-Cooled™ equipment's lack of valves and hoses eliminates two sources for water leaks. Stainless steel components and the inherent scrubbing action of the spray cooling water virtually do away with scale build-up. And, because the system operates at atmospheric pressure, leaks can be repaired on-line, quickly and easily using our quick and easy welded patch.

Spray-Cooled™ MORE UPTIME, LESS DOWNTIME

Cool Fact #3: Spray-Cooled™ Lowers Maintenance Costs

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SYSTEMS Spray-Cooled™ equipment’s custom sized and located, multiple access ports provide free access to the spraying system and wet side hotface. This accessibility eliminates the need to work overhead, and the need to remove equipment off-line for routine inspections and repairs. Thin plate construction drastically reduces spare parts inventories and facilitates a long range, Re-build versus Replace cost reducing campaign.

Spray-Cooled™ LOWERS MAINTENANCE COSTS

Cool Fact #4: Enhances Furnace Efficiency

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Utilizing our patented methods and products, SYSTEMS Spray-Cooled™ equipment exhibits excellent slag retention characteristics - even in extreme heat load areas. Acting as an available “free” insulator, the uniform slag coating improves energy and heat retention inside the furnace. Also, when fully outfitted with Spray-Cooled™ furnace components, additional scrap volume is available without modifications to the furnace superstructure or bottom shell, further reducing energy losses and costly shop logistics.

Spray-Cooled™ ENHANCES FURNACE EFFICIENCY

Cool Fact #5: Facilitates Operational Flexibility

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SYSTEMS Spray-Cooled™ equipment is easily modified to meet the changing needs of a modern steel shop, such as the addition, removal, relocation, or modification of burners, slag tunnels, charge holes, inspection ports, process openings etc. without the need for costly new panels.

Spray-Cooled™ FACILITATES OPERATIONAL FLEXIBILITY

Cool Fact #6: Spray-Cooled™ provides for a Cleaner Environment

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SYSTEMS Spray-Cooled™ equipment’s One-Piece design minimizes flame and fume emissions. This also reduces air infiltration and improves gas handling efficiency. This makes your shop and operating environment cleaner.

Spray-Cooled™ provides for a CLEANER ENVIRONMENT

Cool Fact #7: Spray-Cooled - The Safer Water-Cooled Alternative

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Utilizing our patent protected technology, SYSTEMS Spray-Cooled™ equipment provides a more efficient use of available cooling water to protect your equipment in the most extreme heat load applications in a non-pressurized, gravity return system, thus eliminating the potential of high pressure, high volume water leaks.

Spray-Cooled™ - The Safer Water-Cooled Alternative

Cool Fact #8: Spray-Cooled™ Equipment Eliminates Panel-to-Panel Gaps

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Our one-piece construction means that SYSTEMS Spray-Cooled™ equipment has no panel gaps to allow air infiltration or exfiltration. Not only does this increase overall furnace efficiency but also helps to keep your workplace cleaner.

Spray-Cooled™ Equipment Eliminates Panel-to-Panel Gaps

Cool Fact #9: Spray-Cooled™ Equipment - Rebuild Versus Replace

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By nature of its design and construction, Spray-Cooled™ equipment has an indefinite life. The readily available carbon steel hot face is the only “wear” item in its construction. Upon reaching the cyclic life of the hot face, it is not necessary to replace the entire piece of equipment but simply rebuild the wear item and the Spray-Cooled™ component is as good as new.

Spray-Cooled™ Equipment REBUILD Versus REPLACE

Cool Fact #10: Spray-Cooled™ Equipment Maximum Workability

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Using thin wall, carbon steel plate for construction of SYSTEMS Spray-Cooled™ equipment structural, containment, and hot face elements provides for maximum on-site workability. Combined with the inherent atmospheric cooling system pressure, the thin wall construction facilitates quick “on-the-fly” repairs made from the cooled side for added Safety Precautions.

Spray-Cooled™ Equipment MAXIMUM WORKABILITY